
Professional Aluminum Welding Services in Calgary
Why Choose Professional Aluminum Welding
Aluminum requires a different approach than steel. It conducts heat rapidly, oxidizes on contact with air, and warps easily if welded incorrectly. These properties make aluminum welding calgary a specialized trade that demands proper equipment, argon gas shielding, and hands-on experience with heat control. A poor weld on an aluminum component can crack under stress, leak under pressure, or fail entirely. Professional TIG welding ensures clean, strong joints that hold up under real operating conditions.
Our Aluminum Welding Services
We handle aluminum welding projects of all sizes at our Calgary shop. From single-part repairs to production runs of fabricated components, our team works with a range of aluminum alloys commonly found in automotive, heavy equipment, marine, and industrial applications. We specialize in various repair work including oil cooler repair Calgary customers rely on for their vehicles and equipment. Every project starts with a material assessment, because different alloys respond differently to heat and filler rod selection.

Aluminum Welding Applications
Radiator and Cooling System Welding
Tank and Vessel Fabrication
Structural Components
Cast Aluminum Repair
Marine and Boat Components
Custom Parts and Prototypes
Need a one-off aluminum part? We build custom brackets, adapters, mounting plates, enclosures, and fabricated assemblies from raw aluminum stock. Bring us a drawing, a sample, or a description and we will build it. Whether you need radiator repair, charge air cooler repair, or full custom builds in Calgary, check out our comprehensive custom radiator and cooling system fabrication services.
Our TIG Welding Process
Assessment and Preparation
We inspect the part, identify the alloy, clean all surfaces, and remove any coatings or corrosion. Proper preparation is the foundation of a strong aluminum weld.
Welding and Inspection
We TIG weld using the correct filler rod and heat settings, then pressure test or visually inspect every joint to confirm weld integrity before returning the part.


Frequently Asked Questions
What types of aluminum welding does City Wide Radiator offer?
We perform TIG welding on a wide range of aluminum components, including radiators, fuel tanks, structural frames, cast housings, marine parts, and custom fabrications. Our services go beyond radiator-only repair. We weld any aluminum part that can benefit from a professional TIG weld, from a cracked valve cover to a fully fabricated aluminum enclosure.
What is TIG welding and why is it used for aluminum?
TIG welding, also called GTAW (gas tungsten arc welding), uses a tungsten electrode and argon shielding gas to create precise, high-quality welds. It is the preferred method for aluminum because it gives the welder direct control over heat input, which prevents burn-through on thin materials. TIG also produces clean welds with no spatter, which matters when welding pressurized or visible components.
What makes aluminum welding different from steel welding?
Aluminum melts at a lower temperature than steel, conducts heat two to three times faster, and forms an oxide layer that melts at a much higher temperature than the base metal. These properties mean a welder must use AC current, argon gas shielding, and precise torch technique to produce a sound weld. Steel welding methods like MIG or stick do not transfer well to aluminum work.
What industries need aluminum welding services?
We serve automotive shops, fleet operators, marine businesses, agricultural equipment owners, HVAC contractors, and industrial manufacturers. Any industry that uses aluminum components for weight savings, corrosion resistance, or heat transfer can benefit from professional aluminum weld repair and fabrication, whether you need general welding services, specialized heat exchanger repair, or fuel tank repair in Calgary.
Can cracked aluminum castings and housings be welded?
Yes, in most cases. Cracked intake manifolds, transmission cases, compressor housings, and pump bodies can be TIG welded back to full strength. The key is proper cleaning, preheating the casting to reduce thermal stress, and using a filler alloy that matches the base material. Not every crack is repairable, so we inspect each part and give an honest assessment before starting work.
Get Your Aluminum Welding Quote
Whether you have a cracked casting, a leaking tank, or a custom part that needs fabrication, City Wide Radiator has the aluminum welding skills to get it done right. We serve Calgary and Southern Alberta with fast turnaround and honest pricing, and we also handle truck AC repair in Calgary to keep your vehicle's climate control system running smoothly. Contact us today to discuss your project and get a free estimate. You can also explore our automotive radiator services for cooling system work.


