Inspection and Testing
Each charge air cooler is visually inspected and pressure tested to locate all leaks before repair.
Charge Air Cooler Repair Calgary
Charge air coolers are critical to diesel and turbocharged engine performance. When a charge air cooler leaks or fails, engine efficiency drops, fuel consumption rises, and power loss follows. City Wide Radiator provides professional charge air cooler installation and service in Calgary and Southern Alberta for heavy-duty trucks, industrial equipment, and fleet vehicles operating under demanding conditions. We supply and install charge air coolers designed to handle high boost pressure, vibration, and continuous operation, helping reduce downtime and protect engine components.
CONTACT USKeep Your Turbo Running Cool with Expert Intercooler Service
Charge air coolers play a critical role in turbocharged engines. Our technicians specialize in intercooler and charge air cooler repair for diesel trucks, heavy equipment, and industrial engines. We diagnose problems accurately, repair what can be saved, and return equipment to service with confidence.
Charge Air Cooler Problems We Fix
Charge air coolers operate under extreme conditions, including high temperatures, vibration, and debris exposure. Our Calgary shop repairs common and complex failures, including:
- Boost leaks from cracked tanks or failed welds
- Core damage caused by road debris or vibration
- Plugged or restricted cores from oil contamination
- Structural damage from mounting failures
- Pressure loss reducing turbo performance
How We Repair Charge Air Coolers
Charge Air Cooler Repair vs Replacement
Professional repair typically saves 40–60% compared to OEM replacement while restoring original performance.
Physical Impact Damage
Cracked aluminum tanks and damaged sections are repaired using precision TIG welding.
Core Cleaning and Airflow Restoration
Internal and external cleaning removes oil buildup and debris to restore cooling efficiency.
Cracked and Damaged Tanks
End tanks absorb vibration and thermal stress that eventually causes cracking. We repair aluminum tanks with precision welding and can fabricate replacement tanks when repair is not feasible.
Leaking Charge Air Coolers
Boost leaks are the most frequent complaint. Whether from cracked tanks, damaged cores, or failed welds, we pressure test to pinpoint leaks and repair using aluminum welding techniques.
Calgary's Charge Air Cooler Specialists
Charge air cooler repair requires specialized skills that many general radiator shops do not offer. Our technicians have repaired thousands of charge air coolers across automotive, trucking, agricultural, and industrial applications.
- 50+ years serving Calgary
- Family owned and operated
- 4.6-star rating from 121 Google reviews
- Extensive experience with turbocharged diesel systems
Charge Air Cooler Repair Questions
Yes, the rapid swings from chinooks and winter freeze-thaw stress aluminum welds and seams, often showing up as reduced power, increased exhaust smoke, poor fuel economy, and turbo surge or flutter. Some leaks produce audible hissing under boost. A pressure test provides definitive diagnosis.
Yes, sustained sub-zero temperatures make plastic end tanks brittle and prone to cracking, which is why they present challenges for permanent repair. For coolers with failed plastic tanks, we can fabricate aluminum replacement tanks that outlast the originals.
Yes, repair is typically the more affordable option for the trucks common to Calgary’s oilfield and long-haul fleets. Repair costs depend on damage extent, but typical repairs run 40-60% of new OEM cooler prices. For a truck charge air cooler that costs ,500-2,500 new, repair might range from 00-800.
Even with Calgary’s extreme swings between winter cold and chinook warm-ups, properly repaired charge air coolers should provide years of additional service. Our aluminum welding repairs are permanent fixes, not temporary patches.
Yes, we repair intercoolers for performance cars and trucks that face Calgary’s harsh winters and nearby mountain highway driving, alongside our commercial and industrial work. Whether you have a modified diesel pickup or a turbocharged sports car, we can assess and repair your intercooler.
Lost power and poor fuel economy cost money every day your charge air cooler underperforms. Contact us to discuss your charge air cooler repair needs.
4.6 Star Rating
121 Google Reviews from Calgary customers. We service semi trucks, medium duty trucks, heavy equipment, agricultural equipment, and industrial engines.
50+ Years in Business
Three generations of cooling system expertise. Our technicians average 40+ years working on turbo systems.
Need Radiator or Cooling System Help?
Heavy-Duty & Industrial
We specialize in large-scale heat transfer systems for equipment that drives your business. From agricultural machinery to mining equipment and semi-trucks, our team rebuilds bolt-on radiators and services charge air coolers designed for heavy use.
Our goal is to minimize downtime and keep critical equipment operating reliably.
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