Assessment
We examine your tank externally and conduct pressure testing to identify all leak points and assess overall condition. This reveals whether repair or replacement makes more sense.
A leaking fuel tank creates immediate safety concerns and ongoing expense. Lost fuel wastes money, and leaks increase fire and environmental risk. Professional fuel tank repair vehicle owners and operators rely on requires strict safety procedures and experienced technicians. City Wide Radiator provides safe, permanent fuel tank repairs for automotive, commercial, agricultural, and industrial equipment.
CONTACT USFuel tank repair requires more than welding skill. It demands proper purging, inspection, and material-specific repair techniques. Our technicians work with steel, aluminum, and stainless steel fuel tanks using proven procedures developed over more than 50 years. We focus on permanent repairs rather than temporary patches.
Fuel tank repair is commonly required for:
We examine your tank externally and conduct pressure testing to identify all leak points and assess overall condition. This reveals whether repair or replacement makes more sense.
For tanks with widespread internal corrosion, we apply a specialized sealant lining directly to the tank's interior surface, sealing existing small leaks and coating every surface evenly. This bonded lining forms a protective barrier that guards against future rust and fuel leakage, restoring the tank's integrity from the inside out.
From road debris strikes and parking lot mishaps to full collision impacts, radiators and fuel tanks often take the hit, ending up dented, cracked, or punctured. We straighten impact damage, seal cracks, and repair punctures to get them back into solid working condition.
Rust and corrosion eat through steel tanks from the inside out, weakening seams and walls until they leak. We cut out the damaged, corroded sections and weld in new metal, or apply tank sealant systems when corrosion is too widespread for spot repair.
We locate every leak point through pressure testing, then repair pinhole leaks from corrosion, seam failures, and small cracks with precision welding. We then seal each repair to restore full strength. The result is a radiator that holds coolant reliably and resists future leaks at those same points.
Before repair work begins, we thoroughly purge fuel vapors from the tank. This involves draining fuel, steam cleaning the interior, and introducing inert gas to displace oxygen.
Fuel tank repair carries inherent risks when done improperly. Our shop has completed thousands of fuel tank repairs without incident by following strict safety protocols on every job.
Yes, when proper purging and safety procedures are followed, regardless of how cold the tank has gotten outside. Welding without proper preparation is unsafe.
Repair costs vary based on damage extent and tank type, including salt-related corrosion. Simple leak repairs typically cost a fraction of replacement tank prices. Repair often saves 50-70% of replacement cost.
Plastic fuel tanks present significant repair challenges, and repeated freeze-thaw stress can worsen existing weak points. While some minor damage can be addressed with specialized plastic welding, many plastic tank issues require replacement.
Turnaround depends on damage extent and current workload, which can shift with seasonal demand. Simple leak repairs may complete in one to two days. Extensive repairs or tank lining may require several days.
Either option works for us, even if cold or icy conditions make DIY removal difficult. If you can remove the tank yourself, bring us just the tank. If you prefer, bring the entire vehicle and we will remove the tank, perform repairs, and reinstall it.
Fuel leaks waste money and create hazards, and patchwork fixes rarely stop them for good. City Wide Radiator’s professional tank repair locates the exact source of the leak and seals it completely, stopping the leak for good.
121 Google Reviews. We service automotive fuel tanks, pickup and commercial truck tanks, semi truck tanks, agricultural equipment, industrial and construction equipment, and recreational vehicles.
Trusted Calgary shop since the 1970s. Multiple material expertise - steel, aluminum, stainless welding.
We specialize in large-scale heat transfer systems for equipment that drives your business. From agricultural machinery to mining equipment and semi-trucks, our team rebuilds bolt-on radiators and services charge air coolers designed for heavy use.
Our goal is to minimize downtime and keep critical equipment operating reliably.
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